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Materials / grade-specific review

PET Insulation Film

UL94 V-0 polyethylene terephthalate film, 0.25–0.5 mm, for module-to-enclosure isolation at pack voltage.

APPLICATION & GRADE

Lithium-ionSodium-ion

Grade / designation: SZ-M1-PK03

Grade and specification to be confirmed

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Typical applications

Module-to-enclosure isolation
Cell-to-cell dielectric barriers
Busbar insulation
Pack-level thermal and electrical separation

Grade & supply review

Cut, punched or stamped to drawing
Material grade and plating thickness
Dielectric rating and flammability class
Prototype quantities through to production sets

Representative image. Actual material appearance varies by grade and lot — request a current photograph or sample.

01 / OVERVIEW

About this material

Pack insulation is a dielectric problem, not a mechanical one. A 0.25 mm PET film holds off roughly 2.5 kV, comfortably above a 400 V pack’s isolation requirement even with a safety factor, and it does so at 125 °C continuous.

The failure mode to design against is not breakdown but abrasion and cut-through at cell edges. Specify V-0 material, keep edges clear of burrs, and add a second layer wherever the film crosses a weld or a cell terminal.

04 / QUALITY & HANDLING

Documentation, controls and care

Quality controls

  • Certificate of analysis per batch
  • Moisture by Karl Fischer, reported per lot
  • Trace metal screening
  • Retained samples held for 12 months

Handling & storage

  • Store in a dry environment below 30 °C, away from direct sunlight.
  • Equilibrate to room temperature before opening to avoid condensation on the material.
  • Dry at 60–80 °C under vacuum before use where the process requires it.

Grades on this page are references used to describe capability; they are not a fixed product list.
Specification values are typical windows compiled from public technical references and supplier
datasheets, and are provided for selection guidance only. The specification delivered against your
order is agreed in writing, and measured values are confirmed on the batch certificate of analysis.
Materials listed here may be hazardous; they must be handled by qualified personnel under applicable
regulations.

Material specifications

Specification limits and test conditions — subject to confirmation
MaterialPET, flame retardant
Thickness0.25 / 0.38 / 0.50 mm
Dielectric strength≥10 kV/mm
FlammabilityUL94 V-0
Continuous temperature125 °C
Tensile strength≥150 MPa
Volume resistivity>10¹⁵ Ω·cm
ColourWhite, black or transparent
FormatSheet or die-cut to drawing
Minimum lot10 sheets

Grade & packaging options

Custom particle size or purity windows
Pilot and production quantities
Technical review call with our materials team

Supply boundaries

Reference grade, not a fixed catalogue item. Capacity, particle size, coating, purity and packaging are set to the specification your process needs — the delivered grade may differ from the values shown here.

Packaging & handling

Laboratory pack | 100 g / 500 g foil-lined pouch
Pilot pack | 1 kg / 5 kg sealed container
Production pack | 25 kg fibre drum, inner PE liner

Information for material review

Drawing, dimensions and tolerances
The component it mates with, and the joint method
Quantity per lot and repeat-order pattern
Standards, certification or documentation you work to

Training in China

Training at our China facility is available for this product. Scope, schedule and language are agreed for each project.

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